We have discovered in our extensive testing, and borderline homicidal treatment of winches, that they can take quite a bit of abuse. Each individual winch brand has its own weaknesses. In our opinion, the cable attachment on the Ramsey winches leaves quite a bit to be desired. For most people it may not be a problem, but if you winch as often as we do, eventually the cable is going to slip and you?ll need to repair it.
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We knew ours slipped when the frayed end of the cable was actually sticking out of the winch hitting the grill with every rotation. |
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Notice the clamp still attached to the winch drum. Our cable slipped all the way out and unwrapped several turns. Remove the clamp from the drum.
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The first step after removing the cable from the winch is to cut the frayed end off the cable. Clamp the cable in a bench vise.
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Don?t try to cut the cable with bolt cutters! Use a Dremel, angle grinder, or really any kind of high speed spinning metal cutoff tool.
Note: In case you're tempted anyway... bolt cutters will only crush and fray the cable.
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Make your cut across a good, tightly woven piece of the cable. Don?t cut right at the end of the frayed section. Observe the nice clean cut.
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When facing the winch, find the cable-sized hole on the left side of the drum.
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Insert the freshly cut cable end into the hole.
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Holding the cable in place tightly against the edge of the drum, wind the winch in one full turn ending with the cable hole on top.
Note: The hardest part of this whole process is keeping the cable in the hole until the clamp is in place. Don?t be surprised if it takes a few tries. And yes we should have had our gloves on.
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Holding the cable tightly against the drum, put the cable clamp in place and tighten the bolt. It helps to have three hands for this part.
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Here is a nice little trick we found for spooling a 100? cable onto a winch by yourself. Set the winch controller on the ground. Put a ˝? nut on the ?in? button.
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Now you have a convenient foot pedal control for the winch, leaving both hands free to spool on the cable. Careful how much pressure you apply.
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Put as much tension on the cable as you can while spooling to keep a clean wrap.
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All done. Your Ramsey winch is now good to go.
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Final Thoughts
Again we?ll be honest; we use our winches more in a year than most people will in a lifetime. That said though, we have had to do this repair twice on our winch; so we?re inclined to think it will probably happen to every Ramsey winch owner at some point. Fortunately, all in all it?s a pretty easy repair. |
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